Fully automatic, high-precision production cell for series production
of piping systems (e.g. brake, fuel or hydraulic lines) including
robot, feeder, double O-ring assembly and high-quality testing
technology.
The system combines the legendary precision of a MIIC CNC bending
machine with the flexibility of robot-assisted handling and integrated
quality assurance.
The system is ideal for suppliers to the automotive industry,
mechanical engineering or fluid technology.
Technical data
1. CNC Mandrel Bending Machine
Manufacturer: MIIC (Chubu MIIC Co., Ltd., Japan)
Type: EMO-20R-S
Year of Make: 2001
Control: CNC multi-axis fault with operator panel
Special features: Collet head can be moved in X / Y / Z, equipped with
3 bending planes for highly complex spatial shapes without changing
tools.
2. Loading and unloading robots
Manufacturer: Motoman (Yaskawa)
Type: ERCS-UP6-A00
Year of Make: 2000
Robot control: XRC incl. original teach-in terminal (hand control
unit)
3. Automatic O-ring assembly stations
Manufacturer: ASM HASEMO GmbH
Type: MOSA-800 / MOSA-1100
Year of manufacture: 2010 (high-quality upgrade/retrofit)
Function: 2x O-ring assembly stations including complete bulk material
feed (vibratory pots/spiral conveyors) for twist-free and
material-friendly external assembly of sealing rings.
Quality Assurance & Peripherals
Measuring computer / leak detector: Innomatec, Type: LT-C602 (for
direct in-line testing)
Blow-out station: Integrated for cleaning the inside of the pipe
Marking: Injector (inkjet printer for continuous part marking)
Material Flow & Safety
Feeding / handling: Cycle conveyor belts with precise linear guides
and pneumatic gripping/separating units for the pipe material.
Parts output: Integrated chutes and discharge conveyor belts for the
finished workpieces.
Cleaning: Integrated blow-out station for chip and residue cleaning.
Safety: Complete safety fence system including status light (signal
light)
Workshop equipment & accessories (included!)
Workbench: Robust design, dimensions: 2,000 x 750 mm
Equipment: Perforated sheet metal rear wall and integrated skylight
(workplace lighting)
The cell comes from the professional use of a well-known German
automotive supplier and was set up for automotive standards until it
was decommissioned.
"Everything from a single source: We will be happy to offer you
suitable bank financing for your project."
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