Set of three inseparable machines, consisting of: 1. thin-film
encapsulation machine MÜHLBAUER SOL 700/OPV (Year 2020): The machine
is used for the encapsulation of organic photovoltaic modules (OPV).
The main aim of this step is to protect the modules from external
influences and thus increase their resistance. The main stresses that
can affect them are water, oxygen, light and temperature. The
encapsulation step consists of laminating a barrier film on both sides
of the module to plasticize the module. The barrier films are held in
place by the automatic application of a UV-crosslinkable adhesive
activated by UV lamps installed on the equipment. Including: - The
central machine This comprises a transport table for the modules,
two unwinders for removing the upper and lower barrier films, a
laminating unit, a UV treatment unit and an output unit with module
cutting - A computer This enables the machine to be controlled via
the GUI. It can be connected to the operator side or the unwinder
side - A skid for the transfer of adhesive This consists of 6
canisters (3 for the top and 3 for the bottom). They are connected to
the nozzles on the central machine via hoses. - One control cabinet
Technical data and performance: Corona station (PF5/PF6) -
Width of the Corona station 700 mm - Generator power (adjustable)
0...1000 W at 0.5 m/min to 10 m/min - Typical surface tension 45
mN/m ) ) depending on the material and ambient conditions
Technical properties and performance characteristics for adhesive
application (PF7,PF8,PF9): - Method of adhesive application
Continuous adhesive application - Width of the adhesive (depending
on specification) 190 - 380 - 700 mm - Step width of the coating
width (mask width) ≤ 5 mm - Maximum width of the coating 700 mm
- Adhesive thickness range 15-25 μm - Viscosity of the adhesive 1
to 4 Pa (at 45 - 50 °C) (type: 10 Pa at 23 °C) - Ambient
temperature of the heatable slitting tool: 50 °C - The distance
between the nozzle and the barrier film is adjusted for a better
coating Quality of the coating: Motoric deviation adjustable via the
graphical user interface - Coating speed 0.5...10 m/min - The
temperature is controlled by sensors in the slitting die - The
effects of variations in the thickness of the barrier will affect the
gap The material-related characteristics and processes are the
responsibility of the operator. The material-related characteristics
and processes are responsible for the operating conditions. 2.
INGECAL DEC195 thin film cutting/welding machine (Year 2023): The
equipment can be used to cut thin films from reels and weld elements
to them. The initial use of the equipment was for cutting and
functionalising organic photovoltaic (OPV) modules from jumbo OPVs
using flexible connectors. After cutting, the module can be set down
and extended by soldering for the connection technology of the module.
The cutting and soldering machine consists of various units: - An
unwinder for jumbo The OPV film inserter consists of an axis for the
jumbo mandrel, a carriage for adjusting the web tension and a FIFE
system for web guiding. The roll is positioned by centering it on the
machine axis - An inkjet marker The print head of the 9450
Markem Imaje marker can occupy several positions: there is a sleeve on
the inside of the reel and one on the outside. Printing is possible
mechanically across the entire width. The positioning on y takes place
automatically. - One cutting unit The cut is made mechanically by
feeding two S5524454 rotating blades The module to be cut is held
by a gripper. The parameters of the cut are the feed speed of the
blades, the rotation speed, the overlap of the blades, the height of
the blades, the angle of the blade position and the blades (angle,
material, size, ...) - One welding unit With the Amada FD120
welding head, the extensions are welded by applying force and current
to the modules after cutting There is a fume extraction system and a
cleaning unit for the electrodes - Cameras from Cognex The 2
Cognex cameras make it possible to view the test images on the modules
and readjust the feed of the belts in case of displacements so that
the module positions are correct for cutting and welding 3.
electrical testing machine for photovoltaic modules MONDRAGON PMAX
TESTER (Year 2020): This machine consists of: - A drawer that
allows the solar modules to be tested to be inserted into the
machine - A set of clamps for electrical connections attached to
controlled axes that enable their movement - A controlled axis
carrying control cells that allow the homogeneity of the lighting area
to be measured - 6 modules, each with 6 powerful (and controllable)
LED lamps mounted on the ceiling to simulate sunlight when testing the
panels. Electrical characterization of large modules (max. 4 m
and expandable to 6 m) The entire machines were dismantled and
packed in boxes by a company specializing in this field WE HAVE THE
DIMENSIONS AND QUANTITIES OF THE BOXES
-
22350
kg
unchecked
free on truck