Prensas de estampagem UHLMANN UPS 4 ETX

Blister Machine 

Manufacturer: Uhlmann

Type: UPS4 ETX

Year of Make: 2008

Highly flexible blister machine in modular balcony design.

The machine has the following standard and optional equipment:

Forming foil holder with 2 pneumatic expansion shafts, core diameter 76mm, max. roll diameter 800mm
Cutting and gluing table for forming film
3 zones contact heating with 6 individually adjustable heating circuits
Heating plates open automatically when machine stops
Forming station with 4 columns, lift table guide and pneumatic pre-stretching
Filling section 1,360mm long, incl. safety flap
Additional safety flap with simultaneous use of a second product feeder
Cover foil rinsing with pneumatic expansion shaft, core diameter 76mm, max. roll diameter 300mm
Plate sealing station with 4 columns lift table guide, incl. overload protection
Automatic lifting of the upper sealing tool when the machine is stopped
Cooling station according to seals
Servo-controlled clamping pliers transport
Punching station with blister lowering
Waste cutter with integrated, motorized transport of the punching grid
Compressed air monitoring
Electromechanically locked machine casing made of acrylic glass
Servo-controlled main drive
Swivelling control cabinet at the rear of the machine

HMI: TouchControl 15" TFT

Easy operation thanks to graphical user interface
Access control via user management
Error messages with recommended remedies
Format data management, including archiving, backup and restore
Logging, incl. audit trail as a ring buffer
IPC 1 GB RAM, HD min. 30 GB
UPS for IPC

Technical data

Cycle rate depending on film quality, feed and format design in the ET range min./max.: 15/50 t/min.
Supply voltage400/230V, 50/60Hz, 3-phase, with resilient neutral
Separate protective conductor, control voltage 24V DC, design according to DIN EN 60204-1 / IEC 60204-1
Compressed air inlet pressure approx. 6-8 bar, consumption approx. 50 Ncm3/h
Cooling water inlet temperature approx. 15-18 ° C

Format range

Min./max. feed rate in filling range: 64/226mm
Min./Max. Film Width: 100/300mm
Min./Max. Punching Width: 28/284mm
Max. drawing depth 12mm

Special equipment

Processing of Aclar films by means of pre-stretching equipment in the forming station and special mode of the heating station
Processing of PVDC films by extraction of vapours in the area of the heating station and cooled filling section
Perforating station can be switched on and off with lowerable lift table in case of fault detection
Cooling water control by means of temperature and flow monitoring of the individual circuits
Detection of glue joints for moulded film
Adhesive spot detection cover film
Light column 4 colours
Automatic restart after fault rectification on downstream machines
Code reading for cover film using COSI single-track read head
Print image control by servo feed
Punching station adjustment
Elimination counter-check
Start-up warning at machine start
Becker Vacuum Pump with Vacuum Monitoring
Pneumatically Opening Waste Cutter

Product Feeder

Simtap feeder
Universal feeding by means of brush box in GMP design

Camera Fill Control

VisioPan blister inspection system (b/w) for presence and breakage control

Blister handover

Blister transfer with ET Translator
Up to 400 blisters/min.
Force-guided blister discharge under the punch with sliding bar
Translator 1 row, 1:1
Individual rejection of the faulty blisters with ejection counter-control
Pneumatic blister separation
Traffic jam control on transfer conveyor belt
Transfer belt, length 1,700mm with separate drive
Good blister rejection when cartoner stops
Separation of partially filled and empty blisters

Technical data:

Max. forming film roll diameter: 800mm
Max. cover film roll diameter: 300mm
Max. drawing depth: 12mm
Filling Distance Length: 1360mm
Output: max. 50 machine cycles/min
Weight: approx. 7,000kg

Maintenance:

The machine has been regularly serviced by the original manufacturer and is in very good condition for its age.

The automatic waste cutter has recently been completely overhauled. Feed rollers, storage and cutting blades have been completely renewed.



This machine was used in conjunction with an Uhlmann C2155 cartoner.

The C2155 cartoner is also offered under the following product number: 03-J008
seller offer No. resale 170126346