Instalaciones de llenado de botellas PROCOMAC Aseptic bottling line

Used, complete aseptic bottling line manufactured by Procomac. New: 2005.

A controlled-contamination filling line with microbiological isolation, designed for filling products with a pH lower than 4.5. Suitable for PCO 1881 28mm bottles; sport-cap and flat-cap closures.

General description of the system:
Bottles delivered to the monoblock are completely sterilised with an oxidising solution, rinsed with sterile water and delivered to the filler. The bottles are filled by electrically controlled fillers and sealed using an aseptic capping machine. The caps are fed to the steriliser via a feeder and a belt conveyor in a positive-pressure environment using sterile air; they are sterilised with an oxidising agent (oxonia), rinsed with sterile water and fed to the monoblock via a positive-pressure feed channel with sterile air. The monoblock is equipped with a microbiological isolator to separate the internal pressurised sterile environment from the external environment. The line is equipped with units required for the treatment of fluids, such as: compressed air and nitrogen – sterile, oxidising agent solutions and sterile water, which undergo sterilisation, rinsing and filling processes. These are essential for automatically performing cleaning cycles at the end of production and restoring initial sterility conditions (CIP/SIP cycles). Maximum continuous operating time without the need for CIP: 120 hours.
The monitoring system enables fully automated management of the washing, sterilisation and production processes.

LINE COMPOSITION:
- SIPA SFR 16 blow moulding machine. Year of manufacture: 2005
- CONVAIR-2000 bottle air conveyor
- UNIBLOC 2 HA 90.90.100.15.113
- Steriliser and electronic rotary rinser; model Gripstar 90.106.113
- Filling and capping machine; model CX 100.15.113
- Checkstar – level and cap inspection
- Markem Imaje inkjet printer Model: 9450 Year of manufacture: 2018
- Aseptic liquid nitrogen dispenser – TERBOVEN
- MECHANICAL CAP FEEDER
- STERILCAP – CAP STERILISATION UNIT
- UNIDOX – peracetic acid preparation and dosing unit
- UNIFLUX – liquid filtration unit
- UNITHERM – water treatment unit
- CIP UNICLEAN – monoblock cleaning unit
- UNIFOAM – foam generation unit
- UNIMIX C2 MULTI MIXER – a linear mixing unit designed for mixing two components.
-PASTERIZARTOR:
Comprising the following units:
-Pasteuriser – tubular heat exchanger with a maximum capacity of 31 m³/hour, maximum pasteurisation temperature – 95°C; product holding time at pasteurisation temperature – 30 seconds.
-Homogeniser – maximum capacity 31 m³/hour, pressure 180 bar
-Deaeration system.
- STERITANK – 20 m³ aseptic tank
- UNIFLUX AS – media filtration unit
- CIP – UNICLEAN 3A – process section
- PE ROLLMATIC 960/24T labelling machine
- CLEVER GS 437 DX labelling machine Year of manufacture: 2014
- SMI SK602T packaging machine Two-lane machine for forming shrink-wrapped packs
- TWIN PACK MDE/V HANDLING MACHINE
- OPERA 2000 DS PALLETISER
- ROBOPACK HELIX HS 40/2 PALLET WRAPPER Year of manufacture: 2012.
- UNILOGO Heavy Pack – LOGISTICS LABEL PRINTER
seller offer No. resale 169681314