Window production systems SCHIRMER BAZ 1000-G6 / VU Basic

1.
Machining center, type BAZ 1000-G6 "Basic"
(Running direction from left to right)
min. cutting length (only PVC - removal from real buffer item 3): 296 mm
Min. part length (PVC with steel): 350 mm
Max. part length (PVC with steel): 4,000 mm
Max. profile depth: 95 mm
Max. profile height: 132 mm

1.2
Automatic feeding magazine for manual loading, for 12
Profiles of max. 6,500 mm length, automatic transfer station
into the transport path of the gripper. The magazine can be opened from the front
and loaded sideways.

1.3
Slide-in device for PVC profiles up to 6,500 mm in length with
NC-positioned gripping pliers, which are controlled by highly dynamic linear
servo motor.
Positioning speed up to 150 m/min.

1.3.
Profile length measuring device, built into the transport pliers
incl. optimization software for the measured
Part lengths.

1.4
Automatically adjustable profile guides for different
Support contours in the profiles.

1.5
Processing station designed as G-module "Ultra Speed", with 6 servo
axles, incl. clamping elements (profile clamps are available as roller clamps)
and integration into the control system. The Station
is equipped with 5 high-frequency electric motors for the following machining operations
on the PVC profile (not in steel reinforcement):
- Drainage and ventilation slots / boreholes in the
Frame, sash and transom profile
- Handle olive holes for front doors
- Striker markings
- Lock case milling.

A tool breakage check is carried out via the current consumption
of the milling motors - as far as technically possible - depending on the
of the edits.

1.6
Height and depth measuring device for detecting profile tolerances,
incl. software for determining the necessary cutting
Length correction.

2.
Cutting and Machining Center, Type BAZ 1000-VU

2.2
complete VU sawing unit with double saw unit 2 x 45° for
simultaneous sawing of cut-off and cut-off as well as latch cutting for
Fighter to be welded, saw feed with servo axis.

2.3
Sealing clamp above the VU saw for sash stop seal
and center gasket (for inward-opening sashes).

2.4
Conveyor belt for the removal of PVC waste from the machine area
of the VU saw and 90° saw (discharge height max. 2,200 mm).

2.5
Complete sawing unit with 1 sawing unit for attachments and sections
90°, saw motor with 2.2 kW power.

3.
Cross conveyor magazine as a "real buffer" with approx. 26 places for cycle-independent
Transport of the profiles from the BAZ to SBZ I (for PVC profiles up to 3,000 mm in length).

4.
Bar Machining Center, Type SBZ I
composed of:

4.2
Slide-in device for PVC profiles up to 4,000 mm in length with
NC-positioned gripping pliers, which have a highly dynamic
linear servo motor.
Positioning speed up to 180 m/min.

4.3
Automatically adjustable profile guides for different
Support contours in the profiles.

4.4
3-axis processing station "transom milling and seal back-milling" for the frontal milling of the post/transom and rung contours, as well as the back-milling of the sealing groove at 45° cuts in the area of the frame stop seal, the glass seal of the wing connection seal and the center seal on the wing profile.

The milling station has a milling motor with an output of 4.5 – 6 kW and a speed range of 3,000 – 6,000 rpm.

The tool L5758352 is changed automatically L5758352 (tool holder HSK 63).

A total of 12 tool positions are available.
- 11x contour cutters
- 1x gasket groove cutter
 
4.6
Pull-out device for PVC profiles up to 3,000 mm in length with
NC-positioned gripper driven by a highly dynamic linear servo motor.
Positioning speed up to 180 m/min.

5.
Belt conveyor for the transverse removal and removal of the processed
Profiles, length 3,000 mm, width 2,400 mm.

6.
Automatic label printer, with dispensing device, including connection and console. The labels are manually applied to the PVC profiles.

9.
BDE / BDA Software

10.
Capacity of the system:
380 window units, dimensions 1,400 x 1,400 mm, which are as follows:
compose:

380 pieces Winged Tilt-and-Turn (equivalent to 380 units)
The elements are produced in a machine running time of 480 min. and with the following
Machining of 6 – 6.5 m standard lengths made in white:

380 pieces of grand pianos
4 pieces of sawing parts 45° / 45° (length, see reference window)
3 drainage slots in the rebate Ø 5 x 30 mm (on the bottom bar)
3 drainage slots downwards Ø 5 x 30 mm (on the bottom bar)
2 vent slots in the rebate Ø 5 x 30 mm (on the top bar)
2 pcs upward vents Ø 5 x 30 mm (on the top bar)
16 pieces of gasket milling
1 piece corner hinge hole Ø 6 mm only through PVC
1 piece lock case milling Ø 14 x 80 mm
1 piece olive hole hole (PVC / steel Ø 10/12/10 mm)

seller offer No. resale 165873615