Fully Automated Forging Hammer Line (2004) BECHE KGH 5B (55 KJ)
Line Description
The complete line consists of the following machines:
Tilting device, Stahlmann
Conductive heating system, Stahlmann, D400G21/39000 XSH, 2004
Frako reactive power compensation
Automation system, Lasco, 2009
2 Forging robots, Kuka, KR 30-3F
Conveyor belt with lifting device
Control cabinet with higher-level control system
Short-stroke drop hammer, Beche, KG H 5.0B, 2004
Discharge robot for removal, Kuka, KR 30/2, with bucket, 1999
Technical Details
(2004) Short-Stroke Die Forging Hammer BECHE KGH 5B
Machine identification data
Name: Short-Stroke Die Forging Hammer
Model: KGH 5.0B
Machine number: 155002
Year of manufacture: 2004
Operational parameters
Working capacity max. 55 kJ
Max. impact frequency 99/min
Max. usable impact rate 55/min
Maximum impact rate at rolling impact 120 min⁻¹
Min. ram stroke: 530 mm
Max. ram stroke: 775 mm
Weights
Total machine weight approx. 75,000 kg
Anvil bed 58,350 kg
Drive head complete without oil 12,400 kg
Ram approx. 3,700 kg
Dimensions
Overall height approx. 6600 mm
Installation height above floor approx. 5695 mm
Installation height below floor approx. 905 mm
Width x Depth: 2720 x 1760 mm
Workspace
Clear width between guides 766 mm
Working height to upper edge of the insert 900 mm
Ram depth 800 mm
Insertion depth 1000 mm
Die height without dovetail
Min. total 190 mm
Max. total 435 mm
Conductive Heating System Stahlmann E89
Machine identification data
Name: Conductive heating system E89 with 2 modules
Model: E89
Machine number: E89/4583
Operational parameters
Suitable for steel rods (round cross-sections)
Diameter: 23 – 46 mm, full profile
Length: 400 – 900
Connection Parameters
Mains voltage: 3 x 600 V / 50 Hz + N + PЕ +/- 10%
Mains current: 715 A
Power consumption: 743 kVA
Operating inlet pressure compressed air: 6-8 bar, ½"
Cooling water: 4-6 bar at approx. 7.2 m³/h
Cooling water inlet: 20-30°C
Cooling water outlet: 29-39°C