The line is from 2010. Modernization done in 2020.
SPECIFICATIONS OF THE ZEMAN CZS LINE
ZEMAN's flagship product, the fully automated "PURLIN" line, is used
for the production of open
cold-formed sections such as C, Z and SIGMA, with different widths and
shapes, thanks to the fully
automatic adjustment of the profiling rollers. Coils up to 750 wide
can be used as raw material
mm and sheet thickness 1.25 mm – 3 mm in grade S-390 and lower. The
machine is adapted to
production of elements up to 15 m in length. Width adjustment of
specially hardened profiling rollers
It is done steplessly, using only dedicated software. Fully
integrated
the "flying punching" device makes all kinds of mounting holes, and
the whole process is
continuous, which means that the material does not stop to perform
individual operations such as punching
holes or cross-cutting. To maintain production efficiency, the line
speed is optimized
dynamically. The machine slows down and accelerates automatically
without operator intervention.
Decoiler for sheet metal coils with a permissible working load of 15
tons. Mounted on a walk-through
trolley gives the possibility to accurately center the strip of
material before feeding it into the straightener.
Straightener with sickle straightening system allowing the material to
be straightened, ensuring
required flatness of the sheet metal and sickle reduction on the feed
belt.
2. Punching section
The section contains 5 double, "flying" punching portals, which can be
armed with 20 small (up to 40
mm) or 10 large (up to 100 mm) tools (punches and dies) for punching
mounting holes.
You can also use a mix of them.
3. Pre-notch guillotine
A "flying" guillotine used to make preliminary holes for the shut-off
guillotine. This process has to
The task is to maintain the continuity of the material, thanks to
which we obtain a more precise shape of the profile. Especially
its beginning and end. It is an adaptive guillotine that adjusts the
width of the hole to the
sheet metal width.
4. Guide carriage/ SIGMA modules
The guide carriage is used to center the sheet metal strip before
entering the profiling machine. It is interchangeable
with a module for the production of profiles in the shape of Sigma. If
there is a need to produce S+ profiles, it is necessary to
put out a table with a guide and insert two Sigma modules in its
place. These modules are positioned in the
It is automatic and independent of the left and right side.
6. Rotary shut-off guillotine.
Rotary shut-off guillotine with hook knives is used to finally cut the
section from the belt
material using the holes made by the initial incision guillotine. It
is a "flying" guillotine in
Therefore, the sheet metal does not stop for the cutting process.
Depending on the profile produced, it is necessary to
Attach the properly oriented cutting cassette.
7. Receiving Table
The receiving table is used to automatically dump the made profiles
from the roller conveyor. After which
The elements are manually arranged into a package. The design allows
the package to be freely fastened. Table
It is adapted to pick up 15-meter profiles and allows access with a
forklift or crane
to pick up a package of sections.