Glass Bottle Filling and Capping Monoblock KHS Innofill 32000 bph
The KHS Innofill ER-ZMS is a 80 filling valve, fully automatic rotary
glass bottle filling and capping monoblock designed for the bottling
of beer, carbonated soft drinks and other beverages in glass bottles.
The filler was manufactured in 1997 and refurbished in 2023 with new
Simens Simatic S7 series control system.
The filler is a counter-pressure filler and it has two capping units
integrated in one monoblock triblock. Both cappers has 15 capping
heads, crown capper for glass bottles and screw capper for PET
bottles, providing flexibility on production using the same production
line.
The KHS Innofill DRS-ZMS is a fully automatic electronic pressure
filling system designed for hygienic filling of carbonated beverages.
Product, gas and CIP media are supplied through hygienic, deposit-free
sealing systems to ensure reliable sanitation and product quality.
The filler uses fill level probes to achieve accurate and consistent
filling. Bottles are first subjected to triple pre-evacuation and
double CO₂ purging before pressurization. The product is then
introduced through a swirler, allowing gentle filling along the bottle
wall and minimizing foaming.
High filling speeds are achieved during the main filling phase, while
a slower final filling stage in the bottle neck ensures precise fill
level control. Once the target level is reached, the liquid valve
closes automatically. Pressure-controlled snifting follows, ensuring
low-foam operation. All filling parameters and fill levels can be
adjusted centrally through the control system, even during
production.
Technical Characteristics
Manufacturer KHS, Germany
Machine type Counter-pressure filling and capping monoblock
Model Innofill ER-ZMS 80/7/15/15
Year of manufacture 1997 refurbished in 2023
Capacity up to 32’000 bph in 0,33 litres
Number of filling valves 80
Change parts Glass 275ml, 330ml, 350ml, 350ml and 700ml
Change parts PET 500ml and 1500ml
Cap for glass bottles Aluminium Crown Cap
Cap for PET bottles Aluminium Screw Cap
Number of capping heads Both has 15 capping heads
Control PLC Siemens S7-1500