Complete Glass Bottling Line for Hot Fill & Cold Fill (Krones /
KHS)
- Capacity: up to 33,000 bottles/hour (500 ml glass bottles)
- YOM: 1999-2007 - many upgrades, see below!
The system offers maximum flexibility, allowing hot fill, cold fill,
still and carbonated beverages, and multiple bottle sizes.
Important:
The filler can also be used for PET bottles, offering additional
production flexibility.
Key Technical Data
- Bottle Types
- Glass bottles (non-returnable)
- PET bottles can also be filled
Bottle Sizes
- 250 ml – 1000 ml
Products
- Fruit juices (orange, apple, tomato, etc.)
- Hot fill beverages
- Cold fill beverages
- Carbonated soft drinks (CSD)
Capping Types
- 28 mm aluminium cap
- 33 mm aluminium twist-off cap
- 43 mm aluminium twist-off cap
- (Twist-off capping machine included)
Labelling Options
- Paper labels with cold glue
- Optional sleeve labelling system available
Packaging
- Wrap-around carton (full carton)
- Tray packaging
(without shrink foil station)
- Depalletizing / Palletizing
- Fully automatic
Year of Manufacture
1999 – 2007
Machine Overview
Depalletizer:
- Meypack DL 71 – Fully Automatic
- Low-level depalletizing system
- Including pallet conveyor
- Pallet magazine included
Bottle Rinser
- Niko Linear Rinser – 1999
- PLC: Siemens S7
- Multi-flexible linear system
- Bottle pre-heating with hot water for hot-fill applications
- Prevents bottle breakage during filling
- Heat recovery system included
- Steam heat exchangers included
Filler / Capper
- KHS Innofill DNR 80 – 1999
- 80 filling valves
- 15-head aluminium screw capper
- PLC Siemens S7
- HMI renewed in 2015
- Temperature range: 10°C – 104°C
- Product recirculation system included
Twist-Off Capping Machine
- Italmeccanica / Crown S4BLH
- PLC Siemens S7
- For 33 mm and 43 mm twist-off caps
Steam-heated system
- Automatic closure sorting and feeding system
Cooling Tunnel
- Tuchenhagen / Göbel K1-135
- 7 cooling zones
- Reduces bottle temperature from approx. 100°C to 25°C
Bottle Drying Station
- Europool – 2007
- Air flow drying before labelling
Labelling Machine
- Krones Starmatic
- PLC Siemens S5
- Cold glue labelling
- For pre-cut paper labels
- Body/neck or wrap-around labelling
Optional Sleeve Labelling System
- Krones Sleevematic – 2007
- PLC Siemens S7
- Sleeve label application
- Sleeve magazine included
- Shrink Tunnel: Krones Shrinkmat 5000 – 2007
- Fully steam-heated
- 10 independently controlled heating zones
- Integrated exhaust system
- Fully insulated stainless-steel housing
Packaging Machine
- KHS Kisters 320/50 Wrap-Around Packer – 1999
- Capacity up to 50 cycles/minute
- Tray or wrap-around carton packaging
- Nordson hot melt system included
Conveyor System
- Complete bottle and pack conveyor system from KHS and Krones
Palletizing System
- KHS LORD 1BSN2 – 1999
- PLC Siemens S7
- Pre-grouping station
- Pallet labelling machine Logopack included
Supported pallet formats:
- Düsseldorf
- Euro
- Industrial
- Water Treatment
- Reverse Osmosis System – MWT
- Capacity: 800 l/h
Features:
- High-quality filtration
- Suitable for beverage production water treatment
Advantages of This Line
- Hot fill & cold fill capability
- Suitable for still and carbonated beverages
- Glass and PET bottle compatibility
- High flexibility for different beverages
- Industry-leading brands
- Fully automatic line
- Recently in production until 2025
- Still installed and available for inspection in Germany