Non Returnable High-Speed Glass Bottle Beer Filling & Packaging
Line
General Overview
High-capacity and fully integrated beer bottling and packaging line
designed for efficient processing of multiple glass bottle formats and
packaging configurations. The line combines advanced automation,
hygienic construction, and world-class machinery from leading
manufacturers to ensure maximum performance, flexibility, and
reliability.
Key Production Capacities
Nominal Speed (Bottles per Hour)
25 cl: 40,000 bottles/hour
33 cl: 35,000 bottles/hour
50 cl: 30,000 bottles/hour
Bottle Formats
25 cl
30 cl
33 cl
50 cl
Packaging Formats
25 cl Formats
4 x 6 x 25 cl
1 x 12 x 25 cl
24 x 25 cl
30 cl Formats
24 x 30 cl
33 cl Formats
4 x 6 x 33 cl
6 x 4 x 33 cl
1 x 12 x 33 cl
24 x 33 cl
50 cl Formats
20 x 50 cl
Line Characteristics & Features
Design & Engineering
Transparent See Through” line design
Hygienic machine construction
Automated change-over system
Automatic grease lubrication of machines
Automatic CIP (Cleaning in Place)
Integrated condition monitoring
Automation & Digitalization
SCADA and MIS integration including:
Packaging line performance monitoring
Production planning
Downtime analysis
Energy consumption monitoring
World-Class Equipment Manufacturers
The line includes equipment from internationally recognized suppliers,
including:
SIG Simonazzi
Sidel
Logopak
Krones
Heuft
FANUC
Domino
Bortolin
BBULL
Bottle Processing Functions
Production Process
Bottle rinsing with water
Beer filling
Crown cap application
Bottle pasteurization
Bottle labeling:
Neck label
Body label
Back label
Bottle coding and marking
Packaging Process
Carton & Secondary Packaging
Carton unfolding / erection
Basket insertion into cartons
Bottle packing into cartons
Carton closing and code marking
Full goods inspection before palletizing
Palletizing
Output pallet stacking
Empty pallet inspection before palletizing
Shrink wrapping of finished pallets
Heat shrink foil application on top and sides
Label application on both short and long pallet sides
Bottle Handling & Logistics
Incoming Bottles
Bottles supplied on bulk pallets:
Pallet size: 1,200 x 1,000 mm
Bottles stacked on reusable layer pads
Top carton tray included
Pallets secured with shrink foil wrapping
Shrink foil manually removed before depalletizing
Detailed Production Flow
Filling & Inspection
Depalletized bottles enter rinser/filler block
Bottles are rinsed and filled in filler/crowner
Bottles flushed with water after filling
Inspection systems check:
Fill height
Leakage
Label presence and accuracy
Pasteurization
Selected products processed via:
Tunnel pasteurization
Plate pasteurization
Labelling & Coding
Bottles dried before labelling using air knife” system
Labelling process followed by:
Laser marking
Fill height inspection
Leakage inspection
End-of-Line Configuration
After labelling, bottles are transferred to:
Carton packer
Full goods inspection
Palletizing section
Final pallet shrink wrapping and labeling
Highlights & Advantages
High-speed production up to 40,000 bottles/hour
Flexible handling of multiple bottle and packaging formats
Premium machinery from globally recognized manufacturers
Advanced automation and production monitoring systems
Hygienic and efficient design for beverage applications
Fully integrated inspection and quality control systems
Optimized for industrial beer production environments