Complete aseptic line for the production of pasteurized products
(using it for ice tea bottles). The line is installed in 2005, has
been operating since 2006 and ran till Q3 of 2026. Now the line is
dismantled and stored in a warehouse of the premisses of the client.
The line includes processing area (mixer, pasteurizer and sterile
buffer tank) APA platform (solution for sterilizing the PET bottles
and caps), filler, CIP modules for processing and filler, 4 cameras
full bottles inspector (360 degrees), accumulation table, labeling
machines (roll on and sleever) packer, palletizer and stretch
wrapper., General:, Size of the bottles: 400 ml / 500 ml / 1,5 liter
bottle with stopper (cap), Material of the bottle / Compesition: PET,
Bottle closed with a snap cap, Capacity of the line: depending on the
bottle size: 18.000 l/h and 27.000 l/h, Product: Ice tea (softdrink),
Scope of Supply:, 1. Mixing plant, Manufacturer: Tetra Pak,
Model/type: Alblend 10 2S FB, Year of manufacturing: 2005, Serial
number: T5842850029, Mixer with a mixing ratio range: 1:2 – 1:5, 2.
Pasteurizer, Manufacturer: Tetra Pak, Model/type: Tetra Aseptic Drink
100 / TA Drink 100, Year of manufacturing: 2005, Serial number:
T5841110569, Pasteurizer with tubular heat exchanger, heat recovery,
intermediate primary heating agent (steam / hot water/ product) and
intermediate cooling agent (water with propylene glycol/treated
water/product), a. There are 2 capacities, depending on the bottle
size: 18.000 l/h and 27.000 l/h, b. Pasteurization temperature:
currently running on 94-96 °C holding time between 20 and 40 seconds,
realized by configuration of holding tubes., c. Inlet temperature: 20
°C – outlet temperature 30 °C - 35 °C, d. Efficient vacuum
deaeration system with dearator – DO for output product with <2ppm,
3. Sterile buffer tank, Manufacturer: Holvrieka, Model/type: Tetra
Alsafe HA20000, Year of manufacturing: 2005, Serial number:
T5841610066, Volume: 21.264 liters, Jacketed, Temperature 0 / 148 °C,
Pressure: -1 / 3,5 Bar, Including steam barriers and N2 head space.,
4. Blow molding machines (2 pieces), Manufacturer: Sidel, Model/type:
SBO 12 Serie 2+, Year of manufacturing: 2005, Serial numbers: 5607 and
5608, Capacity: 18,000 bottles / hour each., Upgraded with new preform
chain design, pre-blowing and blowing block valve optimized in 2025.,
Bottle moulds are excluded , 5. Caps feeder, Manufacturer: Sidel,
Model/type: Cap Feeder 2024, 6. Conveyors, 1. Air conveyors (Sidel)
between blowers and filler, 2. Bottle accumulation table and
conveyors, 3. Pallet conveyors, 7. Empty bottles inspectors and caps
inspectors, Manufacturer: Presco Technology Inc, Model/type:
Intellispec 4.0.012, Year of manufacturing: 2005, Serial number: 6627,
Digital cameras (2 pieces), 8. Aseptic filler, Manufacturer: Sidel,
Model/type: SF ASPT FMi 70/20C, Year of manufacturing: 2005, Serial
number: 3042, Decontamination areas for bottles and caps and 70
filling vales with sterile design., Change parts for 0,4L, 0,5L and
1,5L bottles., Filling speed:, a. 36.000 bottles / hour for 0,4 and
0,5 liter bottles., b. 18.000 bottles / hour for 1,5 liter bottles.,
9. Aseptic Nitrodoser, Manufacturer: VBS, Liquid N2 dosing system with
sterilization module, 10. Capper (aseptic), Manufacturer: Zalkin,
Model/type: I20/720, Year of manufacturing: 2005, Serial number: 6169,
Upgraded for tethered caps 38 mm, 11. Data coder, Manufacturer:
Videojet (ink), Tradability connection – communication with filler
PLC, 12. Full bottle inspector (filling level and caps), Manufacturer:
Heuft, Model/type: SpectrumII VX CAP, Year of manufacturing: 2025,
Serial number: 25G106934, 13. Roll on labeling machine, Manufacturer:
Krones, Model/type: Contiroll, Year of manufacturing: 2012, Serial
number: K810831, Speed: 42.000 bottles / hour, 14. Sleever labeling
machine with inspector and steam oven, Manufacturer: Krones,
Model/type: Sleevematic TS1, Year of manufacturing: 2017, Serial
number: K815004, Speed: 42.000 bottles / hour, Automatic sleeve
feeding system with a magazine of 6 sleeve reels and automatic change,
including buffer, Labeling inspector, Sleeve steam oven, 15. Packer,
Manufacturer: Zambelli, Model/type: LFT 60 CS, Year of manufacturing:
2005, Serial number: 166615445, Capacity: 3.000 packs / hour, Upgraded
in 2025 (film feeding and cutting system and software), 16.
Palletizer, Manufacturer: Sidel / Cermex, Model/type: P422.20, Year of
manufacturing: 2005, Serial number: 35755, 17. Stretch wrapper,
Manufacturer: Robopac, Model/type: HELIX HS 40, Year of manufacturing:
2005, Serial number: 305040132, Upgraded in 2015, Additional
features:, Bottle moulds for the blowers are excluded , All
maintenance activities have been done twice / year according to OEM
specification and with original OEM parts by OEM service technicians.
OEM for the sensitive part of the line is Sidel and for processing –
Tetra Pak., Over the years, all main electronic components are
upgraded and updated accord...